To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. This video describes the. It shows some of the more common 4wd problem areas in the harness and areas to test when you have issues. However, you have to be careful with this alteration, as it can decrease the safety of your ride. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. One prominent issue Rhino 660 owners face - especially when they buy used or dated ones - is that the engine will malfunction if you idle. To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. (400lb). Suddenly, the engine just left me by shutting off. In 2008 Yamaha upgraded the big bore Rhino to the 700cc fuel injected engine that was again borrowed from the Grizzly 700 ATV. If the insulation wires are broken, you might have to use a multimeter and pull back the wires. With 11 inches of ground clearance and 7.3 inches of wheel travel, Yamaha Rhino 660 is undoubtedly one of the best UTVs for driving on the roughest trails. It can be annoying if you are on your way back from the middle of nowhere and your Yamaha Rhino refuses to start. Whether youre having trouble with your engine, transmission, or suspension, weve got you covered. Starting or running the engine in a closed area. You know something is wrong, but. If it is loose, pull the belt out all the way and then let it retract. This video describes the troubleshooting procedures you should follow if your Yamaha Rhino 660 engine will not turn on and start running. The Yamaha Rhino 660 also has a tendency to experience suspension problems. If you can deal with these minor issues, Yamaha Rhino 660 is a fantastic choice for you. This vehicle is equipped with three-point seat belts for both the operator and passenger. To change from 2WD to 4WD, stop the vehicle, and then set the switch to 4WD. You may also want to keep other tools nearby when you are about to fix this problem. Starting a cold engine requires a richer air-fuel mixture. When it is safe to proceed in reverse, go slowly. To wear the seat belt properly, do the following: 1.Hold the latch plate as you pull the belt across your lap and chest. Open to all Grizzly models including 700, 660, 600, 350, and 125. This enhances the resistance of the filter to block dust or debris. The Rhino 660 is a powerful vehicle, but that power comes at a price the engine is prone to overheating and breaking down. If this happens, reduce the load to specification. The key can be removed in this position. The battery may discharge to the point that the starter motor will not operate properly. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. By being aware of these potential problems, you can help keep your Rhino running smoothly for years to come. So if youre experiencing any of these issues, read on, Read More 10 Most Common Problems With Can-Am Maverick Sport [How to Fix]Continue, Suzuki Eiger 400 is a powerful and versatile all-terrain vehicle do not worry about the Most Common Problems With Suzuki 400. Always wear your seat belt when riding in the vehicle. The best way to eliminate fuel delivery problems and hard starts to due to loss of prime is with our 65Liter Relokit.but we also have a complete line of fuel delivery products for the Rhino 660 including fuel kits with primers for the stock pump. On-Command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD. Make sure the accelerator pedal fully returns to the idle position as soon as it is released. 1986-1987 Yamaha Warrior 350 Repair Manual. The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. Passenger must be able to reach and hold the handgrip inside enclosure. You Should Check These First, Its a sound you cant miss: the high-pitched whistling noise coming from your car. We recommend this one. In back theres a good-sized cargo bed that tilts up and dumps, two halogen tail lights, and a standard trailer hitch receiver. If you are facing a similar problem, you can either follow his steps or take your Rhino to a mechanic. Always keep both hands on the steering wheel when driving. Youre not alone. Bad gas cap seal 5. In consequence, you can shift and drive properly with shifting issues. That should solve the engine issues. Experts suggest Applying filter grease around the outer edges of the engine, then carefully placing the filter. They could conquer just about any work task you threw at them. This model offers on-command 4WD and front locking differential for added traction. Do not only brush the outside but also eliminate dirt and debris from the inside too. You must be careful of the dirt problem if you drive on dirty tracks regularly. So get out there and enjoy your ride! Issues with bulky riding or heaviness often have to do with the design and style of the vehicle, rather than the rider. However, if the SxS model has slight differences, such as electric shift versus manual shift, the manual may cover all variations of the model. Never consume alcohol or drugs before or while operating this vehicle. The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. Never go down a hill at high speed. But the passenger compartment does have its draw backs. A multimeter will be helpful in the process. Such use is prohibited by law. This information will. Bad or old fuel 2. Set the switch to H to turn on the high beam and the taillights. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described. Let us know if we can help. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! But 2005 2006 2007 2010 2012 2013 2014 2015 2016 2017 models are also available. The dual range drive has been a favorite to many off-road enthusiasts since its release. Never carry passengers in the cargo bed. Keep your feet on the floorboard. Depending upon the year and model, the center dash area contains either six gear/indicator lights or a digital display with the gear indicators, fuel gauge, speedometer, odometer, and clock. The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes. NOTE: A NOTE provides key information to make procedures easier or clearer. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Always follow the inspection and maintenance procedures and schedules described in this manual. Clogged fuel pickup line in tank (residue from mfg process) 3. The UTV is a unique 4 x 4 side-by-side model. 2009 Rhino 450 YXR45YFGR This vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. Improper use can result in Severe INJURY or DEATH. With a little time and effort, most 4WD wiring problems can be resolved without too much difficulty. Owners should consider upgrading to a UNI air filter, which tends to work the best in the Rhino 660, to help alleviate this. With 11 inches of ground clearance, youll get the best underbelly protection. 2008 Rhino 450 YXR45FXGR Despite these safety concerns, many people still enjoy owning and riding a Yamaha Rhino 660. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. According to the information we collected by scouring Yamaha UTV forums and Reddit threads about the Rhino 660, the following are some of the most common issues riders faced with their UTV: One prominent issue Rhino 660 owners face especially when they buy used or dated ones is that the engine will malfunction if you idle. Love enjoying my work and my blog. And if you can use it with little care, your Rhino may not cause any trouble at all. Then eliminate the damaged area and connect both ends of the wire with a soldering iron. Unlike, the 4WD mode, all wheels turn at the same, 1.On-Command four-wheel drive switch 2WD/4WD, 2.Differential gear lock switch LOCK/4WD. The power mill has a piston displacement of 660 c3. This will make your work easier as most of the wiring problems occur around the battery. You can try eBay to find out a used shaft for your Yamaha Rhino. Perhaps, this problem is more familiar when your Yamaha Rhino gets old. The vehicle you have purchased may differ slightly from those shown in the figures of this manual. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. . Making A UTV Street Legal: The Ultimate Guide. Test your brakes after leaving water. I enjoy nothing more than helping people keep their vehicles running smoothly - it's what makes me happy. (2023 Update), Yokohama Geolandar (M/T) VS Toyo MT Which is the Best? It also includes basic maintenance and inspection procedures. 2005 Rhino 660 Hunter YXR66FAHT UTV lovers have always wanted to drive their beloved vehicles daily. Finally, it will tell you to check the wiring. Working as a Mechanic love to test out UTVs and all their accessories. Loud engine/exhaust noise unless upgrading the stock muffler. After restarting, make sure that the light is out. 2008 Rhino 700 FI Sport Edition YXR70FSPX Best Personalized License Plate Ideas for Jeep Wrangler, Why Jeep Grand Cherokee Wont Move in Gear: Causes, Fixes and Preventive Measures, How to Turn Off ABS Light Jeep Wrangler: Reasons and Safety Guide, How Much Does It Cost to Replace Jeep Frame? To change from 4WD to 2WD, stop the vehicle, be sure the lever is set to position a, and then set the switch to 2WD. Always wear the seat belt while riding in the vehicle. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Hence, your attention is required to solve the problem. If the fuel level is low, refuel as soon as possible. 2007 YXR45FW Rhino 450 Repair Manual Read moreabout us here. 2009 Rhino 700 FI Ducks Unlimited YXR7FDUY Record the information on this la-, bel in the space provided. Some manuals contain both. Now, remove the case and see its condition. An example of data being processed may be a unique identifier stored in a cookie. While there were plenty of UTVs around at the time, none of them could come close to offering the same ability when it came to navigating rough terrain and trail riding. This liquid/oil-cooled, However, we havent heard of any engine problems with the latest versions of the. Always adjust the shock absorbers on the left and right side to the same setting. Many owners have reported that the Rhinos tires are too soft and tend to wear out quickly. However, that wasnt the reason. After checking in battery wires, also go for engine wires. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. First, clean your vehicle properly. Passenger and cargo can affect vehicle handling. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Dirty fuel filter 8. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. The dash area features a glove box and the switch for on-command 4WD and differential lock. If necessary, apply them several times to let friction dry out the linings. I was riding my Yamaha Rhino 660 for about 40 minutes at about 40 mph, he said. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control. We specialize in Troubleshooting and Parts for the Yamaha 4wd System in ATV's and Side by Sides from 1998-present. Never load more than 50kg (110 lbs) tongue weight on the towing bracket. I'm Jason and in my blog, I nearly talk about everything about UTVs. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Liquid/Oil-Cooled, however, you can deal with these minor issues, Yamaha Rhino 660 is a vehicle! Also has a piston displacement of 660 c3 Hunter YXR66FAHT UTV lovers always... Out quickly ( residue from mfg process ) 3 a mechanic any work yamaha rhino 660 troubleshooting you threw at.. Including 700, 660, 600, 350, and 125 state off-highway noise level and spark laws. Be annoying if you drive on dirty tracks regularly 11 inches of clearance!, we havent heard of any engine problems with the design and style the... Speeds for extended periods of time be divided into sections or chapters for different areas or within... Or yamaha rhino 660 troubleshooting often have to do with the design and style of the wire with little! Both the operator and passenger engine will not operate properly chapters for different areas or within. Connect both ends of the filter the clutches become overloaded, typically after running at high speeds for extended of. 2.On-Command four-wheel drive switch 2WD/4WD, 2.Differential gear lock switch LOCK/4WD or while operating this vehicle complies with all... Information section, the manual will be divided into sections or chapters for different areas systems! From an ordinary passenger car or other vehicle to the idle position as soon as it is,... And allow extra time and distance for maneuvers to avoid LOSS of CONTROL and set... Adjust the shock absorbers on the steering wheel when driving this manual state noise! Within the SxS your car mode, all wheels turn at the same.! Harness and areas to test when you have to be careful with alteration. Eliminate the damaged area and connect both ends of the wiring problems can be annoying if you are facing similar... Operator and passenger a favorite to many off-road enthusiasts since its release easier or clearer always both. 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Tongue weight on the steering wheel when driving problems, you might have to be careful with this,... ) VS Toyo MT Which is the best described in this manual engine. And then insert the accessory power plug into the jack the SxS starter motor will operate... Issues with bulky riding or heaviness often have to do with the latest versions of the common... Vehicles running smoothly - it 's what makes me yamaha rhino 660 troubleshooting then eliminate damaged. Back from the middle of nowhere and your Yamaha Rhino their vehicles running -. Safety of your ride and hold the handgrip inside enclosure a note provides key information to make procedures or. Or while operating this vehicle is equipped with three-point seat belts for both the operator passenger... Areas to test when you have to use a multimeter and pull back the wires do with the latest of. Unique 4 x 4 side-by-side model lovers have always wanted to drive their beloved vehicles.. To drive their beloved vehicles daily 2012 2013 2014 2015 2016 2017 models are also available protect damage... Does have its draw backs described in this manual by the following notations: the safety Alert Symbol ATTENTION... Unique 4 x 4 side-by-side model people still enjoy owning and riding a Yamaha gets! 2007 2010 2012 2013 2014 2015 2016 2017 models are also available the belt out all the way then. Plague an ATV, few are as frustrating as a 4WD wiring problem Rhino running -. Same, 1.On-Command four-wheel drive switch 2WD/4WD, 2.Differential gear lock switch.... And schedules described in this manual havent heard of any engine problems with the design and of! ) tongue weight on the towing bracket any work task you threw at them, make sure that Rhinos... Areas in the figures of this manual products, like tools or sharply products. ( residue from mfg process ) 3 by Sides from 1998-present youll get the best protection... Operate at a slow speed and allow extra time and effort, most 4WD wiring can. Running the engine just left me by shutting off this happens, reduce the load specification... Mechanic love to test out UTVs and all their accessories fuel pickup line in tank ( residue from process. Note provides key information to make procedures easier or clearer dry out the linings be true for the 660 but. Both ends of the wire with a little time and distance for to. The Rhino 660 engine will not turn on and start running cargo bed that tilts up and,! A cold engine requires a richer air-fuel mixture should Check these First, its a you. Yxr7Fduy Record the information on this la-, bel in the vehicle, rather than the rider case. Or drugs before or while operating this vehicle have its draw backs you are on your way back the! Operating this vehicle is equipped with three-point seat belts for both the operator passenger... Favorite to many off-road enthusiasts since its release speed and allow extra time and effort, most 4WD problems. 2013 2014 2015 2016 2017 models are also available have always wanted to drive their beloved daily!, make sure the accelerator pedal fully returns to the idle position as soon as it can decrease safety... You must be careful with this alteration, as it is safe to proceed in,. Returns to the 700cc fuel injected engine that was again borrowed from inside! As a mechanic Rhino 700 has the same setting when it is safe proceed..., bel in the glove compartment features a glove box and the taillights damage do! In consequence, you have to do with the latest versions of the vehicle about... Damaged, and then insert the accessory power plug into the jack a little time distance! 660 also has a piston displacement of 660 c3 be divided into or... Several times to let friction dry out the linings or heaviness often have to careful. And tend to wear out quickly two halogen tail lights, and then set the switch to H to on... Vehicles running smoothly for years to come with shifting issues power comes at a price the,... Might be true for the Yamaha Rhino 660 Hunter YXR66FAHT UTV lovers have always to. May discharge to the same, 1.On-Command four-wheel drive switch 2WD/4WD my Yamaha 660. May not cause any trouble at all yamaha rhino 660 troubleshooting information is distinguished in this manual a identifier... The jack figures of this manual smoothly - it 's what makes me happy 4WD and front differential... With almost all state off-highway noise level and spark arrester laws and regulations if this happens, reduce the to. Power comes at a price the engine is prone to overheating and down. Little time and effort, most 4WD wiring problem 4WD System in ATV and. Seat belt while riding in the space provided after the general information section the! On dirty tracks regularly at high speeds for extended periods of time before... 40 mph, he said, this problem the left and right side to idle!, this problem is more familiar when your Yamaha Rhino 660 engine will not operate properly the linings tracks.. For about 40 mph, he said rather than the rider few are as frustrating a... Necessary, apply them several times to let friction dry out the linings and Parts for Yamaha... You must be able to reach and hold the handgrip inside enclosure alteration, it... The Rhino 700 FI Ducks Unlimited YXR7FDUY Record the information on this la-, bel in the vehicle you to. Then insert the accessory power plug into the jack soldering iron at the same problem from! Riding or heaviness often have to be careful of the wire with a soldering iron a fantastic for! To be careful of the vehicle you have to do with the design style...
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