DIY Golf Cart shows you how to install a Curtis golf cart controller in an EZGO TXT series golf cart. We do not intend to infringe any legitimate intellectual right, artistic rights or copyright. You should check the air pressure in the tires periodically. So, make sure that the fuses are secure. Keep it real, in a CLASSIC golf car from STAR EV. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[580,400],'golfertroop_com-large-mobile-banner-2','ezslot_8',111,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); So, if the car is stuttering while pressing on the pedal, it must be taken to a repair shop. There are many different reasons why your golf cart might have an issue with its acceleration. Trending at $151.99. If the wheels are misaligned, they can cause uneven tire wear and poor performance. The solution in this case is a piece of cake if you are lucky. If your car seems hard to stop or takes some time, the brakes may have some problems. Made to Order items can take 2 or more weeks to be ready to ship. Be very careful when messing with the controller settings, any small mistake can make your golf cart dangerous to ride. He lives a minimalistic lifestyle on 40 acres of land where he raises cattle and grows vegetables. When there are problems with your battery, the battery may stop charging, or the cart cannot move. https://smile.amazon.com/gp/product/B07DHMGG2P/ref=ppx_yo_dt_b_asin_title_o06_s00?ie=UTF8&psc=1. Related Categories. If they are not aligned accurately, visually inspect the wheels to see if theyre worn out. Golf Cars STAR EV Classic-Series Owner's Manual And Service Manual. This must stay consistent, and has to be timed precisely with the motors rotation. So, check all parts, such as the brake pads and brake rotors. However, like other golf carts, they can also have some issues. We don't know of a caddie enthusiast on the planet that didn't get excited about these upgraded carriages. Visually inspect the terminals of the battery to see if there is any corrosion or dust that may cause the problem. By now, you know what to do when an issue arises. So, it is best not to try to fix the problem at home. Now recheck the cart if the problems are solved. This can protect your controller from overheating. Golf Cart Speed Controllers . You have to check the battery and charge it properly. NEW STAR CONTROLLER - 700 Amps, (0-5k) - 24 - 36 Volt - Series, Star - use if upgrading motor, wiring, solenoid NEW, EZ-GO 27094-G01 - 1 year warranty. If any fault is found in the wire, replace the bad one with a newer one or tighten the loose one. $0.00 . Before you program your new speed controller, you must first decide the best speed controller for your vehicle. 99. If the battery is old and weak, the cart may not start at all. If the motor still fails, then it will require you to change the motor or repair the internal areas where there might be breakages or issues. Gas Golf Cart Battery Replacement Guide | 10 Easy Steps. So I installed a 1k resistor across the main terminals and when I turned the key on whack/click! If you have any questions about speed controllers, or have a brand that you stand behind, let us know in the comments below. (Understanding and Resolving)Continue. If there is no power, recharge the battery and see if the problems are fixed. The standard warranty for this device is two years. The controller on your golf cart plays a very crucial role in its working. As a result, we have tech experts at the Buggies Garage who are more than able to help with parts questions or installation. To avoid this, you should always check your battery cables and terminals before starting your vehicle for the first time. So, below well cover Star EV Golf Cart problems and how to solve them. I have had pretty good luck cleaning them up to get more service from them. If the problem remains, its time to change your old battery. Navitas 440Amp DC Controller for Club Car/Star SepEx Vehicles. Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. This also pulls back the battery current as it depletes, which prevents cell damage. Any time you apply throttle, the full battery current and voltage is sent to the motor. STAR EV Corporation378 Neely Ferry RoadSimpsonville, SC 29680, Build and Price a Sirius EVRequest QuoteFinancingAccessoriesFind a DealerBecome a Dealer, Technical InformationSTAR SoftwareGovernment SalesSafety InformationRecall InformationWarranty Statements. Easily removed for cleaning. After that, charge the machine for a while. Wheels require regular maintenance. Its important to change out the tires regularly. If you have your make and model, and the voltage on your batteries, were sure that they have the right controller for your custom golf cart. Otherwise, you cannot do anything to change the switch or repair it. On the other hand, if you are only going to transport a couple of people or light loads over smooth ground, you will not need a potent powertrain. Disclaimer: Speed and torque results may vary depending on battery voltage, battery age, tire size, motor, the weight of your vehicle and other unknown factors. For series motors. These vehicles will have motors with 5 to 10 horsepower, and controllers that can deliver 300 to 600 AMPS. Clean the dust from the terminals using baking soda and a brush. Take the cart to a mechanic and solve the problem. STAR Golf Cart Accessories Sort by: Featured Items Golf Cart Tires Non-Lifted Golf Cart Tires Tires for 8" Wheels - No Lift Tires for 10" Wheels - No Lift Tires for 12" Wheels - No Lift Low Profile Tires (Lo Pro) DOT Approved Tires Radial Golf Cart Tires 18x8.50-8 Golf Cart Tires 205/50-10 Golf Cart Tires 205/65-10 Golf Cart Tires Click Here For Details The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. If your golf cart is running an AC or Brushless DC motor, you wont be going anywhere without a speed controller. With a top speed of 19.5 MPH an hour and most of the standard accessories golf carts come with such as folding windshield and battery charger, the Star Classic 48 is a nice offering. Moreover, you can adjust the Undervoltage cutback as well as the overvoltage shutdown according to your requirements. The major possible causes are the following: The speed controller is one of the most expensive parts of a golf cart. Get fresh Yamaha Golf Cart Parts today! Not Yet Wild . Roomy and affordable, CLASSIC boasts traditional styling and reliable performance boosted by powerful 36v or 48v electric components. Free shipping for many products! Durable, water resistant Gardelle fabric won't shrink or stretch and has reflective piping for added visibility Specifications : Extends the life of your seats Protects against dirt, sun damage and wear Covers and renews older or damaged seats Star EV OEM replacement part Specifications: Standard Key Set of 2 Fits Star EV Models Replaces OEM Number(s): 2KY700. We use cookies to ensure that we give you the best experience on our website. Electric Motors & Controllers; Related Categories. This Star Car OEM replacement part has been developed to meet or even exceed the manufacturer's original equipment specifications. I guess your next step is to make sure both wires to the control side of solenoid are good, Disconnect both wires, one wire should have key power and the other one ohm out to pin 17 on the 24 pin connector. OEM on Yamaha. As an Amazon Associate, I earn from qualifying purchases. There are a number of situations that can cause excessive friction. If the tire pressure is low, the tires will lose some of their ability to grip the ground. OK, I put a 270 resistor across the main terminals and the controller engages and disengages the contactor and then flashes code 3-4. It can happen if the terminals are affected by corrosion. GolfCarts.org was created to help consumers and dealers find the easiest ways and get all the information need to better help their golf cart research, purchases, maintenance, services and businesses. Alltrax XCT48500 500A has thermal plastic ABS and PC510 enclosures, along with copper heat sinks. Choose a model that seats two, four or six passengers. High-frequency switching and ultra-low voltage drop for improved performance without noise. If you find that the key isnt working, then you need to replace the entire ignition switch. Plus, we have a nationwide network of warehouses for quick and efficient shipping no matter where you live. There is no pre charge resistor but I had read about them being using on some applications. If you want to fix the problem yourself, follow the following steps to do so. After you have figured out your motor type and battery voltage, consider looking deeper into the current and power rating of your speed controller. Throughout the article, we have tried to analyze all the possible problems and their ways of troubleshooting and solving them. Just take a screwdriver and open up to see the motor. A cart that is going downhill will not be able to brake. . if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-leader-1','ezslot_14',108,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-1-0'); There are many reasons why the speed controller of your Star EV golf cart wont work. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves. Other than configuration flexibility, the programmer also lets you test capability and diagnostics. The major problems related to this cart may include battery problems, hard to start, ignition switch problems, wheel misalignment, etc. So, now is the time to go deeper to see exactly what can be causing the issue and how you can solve it from happening. Separate armature and field current limits. He lives a minimalistic lifestyle on 40 acres of land where he raises cattle and grows vegetables. The main problem in most electric golf carts starts from the battery. But if it needs to replace the entire solenoid pack, the replacement cost will increase from $550 to $700. Another nice additive of the SS series is that it has a more appealing appearance than your typical golf cart. The Navitas TSX 3.0 is a clever and durable tool that has a built-in wireless controller. All the content of this site are do not gain any financial benefit from the downloads of any images/wallpaper. Its obvious, Read More Gas Golf Cart Battery Replacement Guide | 10 Easy StepsContinue, Usually, gas golf cart batteries are long lasting and durable which can stay charged for a long time. Golf Cart Repair and Golf Cart Troubleshooting Q&A. It will take approximately 2 weeks or more to be ready to ship*, Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST Be the first to review this product. If the parts of the brakes are not functioning properly, it can cause problems while braking the car. It alters the power to the cart's motor, thus allowing the user to control the speed and torque of their vehicle. If you are the rightful owner of any of the pictures/wallpapers posted here, and you do not want it to be displayed or if you require a suitable credit, then please contact us and we will immediately do whatever is needed either for the image to be removed or provide credit where it is due. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST There can be loose connections affecting the potentiometer. Thanks for reading! if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_0',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); In this case, the speed sensor will cost $253 to $282, while the labor costs will be $71. Besides, if you need to replace the brake, it will cost $150-$400. Posts: 1 Re: Star Car Controller problems. If any problems are found, the only step to go is the replacement the damaged one. Trojan batteries, Curtis controllers, and Advanced AC/DC motors are standard features. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-leader-2','ezslot_13',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-2-0'); If the pressure is low, ensure the wheels have the proper inflation. But labor costs may vary depending on the location you're in. How Much Does It Cost to Fix a Speed Controller on Star EV Golf Carts? 2000-08 EZGO TXT - Navitas 600-Amp 36v Controller Kit. You must log in or register to reply here. 1: 483: Zone Electric wiring diagram (1 2) gadget_guy. When you press down on the accelerator and do not hear the clicking sound, then be sure that there is a problem in your solenoid. Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. Golf cart controllers present you with several options, and each one can generate different output levels according to input voltages. Easily programmable through the Curtis Model 1313-4401 Handheld Programmer or 1314 PC programming stations. Another important step to taking care of your golf cart is checking the brakes. However, the problems are not that hard to deal with. So, its important to make sure that you get the right parts for your vehicle. It will take approximately 2 weeks or more to be ready to ship*. It includes low voltage caused by external loads. If you need to change the battery, it will cost between $800 and $2,000. This will be based on multiple aspects including the weight and size of the vehicle (load included), your average vehicle speed, and the environment in which your vehicle will be riding in. It is popular with people owning Utility Vehicles (UTV) as well as Automated Guided Vehicles. The network of authorized STAR dealersis here to help you purchase, service orupgrade your vehicles. Its convenient and has a place of credibility. means that if you have the Pedal to the floor and turn on the key, the cart will not go! Sometimes the golf cart may not start due to a faulty or damaged cable inside the battery. This helps to keep control over several motor functions including roll-away protection and regenerative braking. If the cart has low air pressure in the tires, the cart will not move. We found out that this issue could be caused by low voltage or bad ground. If it requires replacing a single solenoid transmission, it will cost between $200 and $500. Cable Length: 39" Fits Star Car Electric. CALL NOW | TEL: 910-579-8070. 2. 210 AH STAR SMART LITHIUM BATTERY KIT. I'm working on a Star Classic golf cart with Curtis controller that won't run due to Code 3-4 (missing contactor), Is there a pre charge resistor on the big terminals on the contactor. Lets jump right in! Different controllers offer you varying levels of output and performance. You should also check the tire pressure using a gauge. The battery is most likely the root of most of the problems in a golf cart, like in other vehicles. . Today your motor options include brushed permanent magnet, separately excited, series wound, brushless DC, induction AC, and permanent magnet AC. Not only does it give you more acceleration and torque, but it can help maintain a constant speed and regulate the current to the motor to avoid whiplash from violent takeoffs. It comes with a cooling fan and potting that keeps the water out, thus reducing the risk of shorting it. Free shipping for many products! Our team of experts at Best Golf Carts, Inc. worked very hard to find the root cause of the Star EV Golf Cart Problems that our customers were facing with their Star Electric Carts. Model that seats two, four or six star golf cart controller your typical golf shows. Found, the replacement cost will increase from $ 550 to $ 700 costs may vary depending on the that! Amazon Associate, I earn from qualifying purchases tire pressure is low, problems. And durable tool that has a built-in wireless controller 36v controller Kit 500A has thermal plastic ABS and enclosures! Flashes code 3-4 Advanced AC/DC motors are standard features a minimalistic lifestyle on 40 acres of land where he cattle... And Advanced AC/DC motors are standard features is old and weak, the cart if the parts of SS! A minimalistic lifestyle on 40 acres of land where he raises cattle grows... Battery, the problems are not that hard to stop or takes some time, the problems in a golf... 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