Pull the wire out of the plug at this point. Protocol is important in this project, as well: With the new cable assembly installed, its important to first synchronize the carburetor slide pull, followed by the oil pump pull, and finally by removing any excess cable play using the adjuster at the handgrip. The architecture of your specific machine will largely dictate what must be removed in order to successfully replace your throttle cable. Drive into hodaka motorcycle history and the world of Japanese small classic dirt bikes. Poor full throttle operation may be a sign that the throttle cable has too much slack. Throttle cable - remove the three screws around the triangular cover on the left carb. $10.29. Some applications have adjustment points at the throttle body or carburetor and at the throttle cable housing, while others have a single adjustment point on the throttle cable housing. Coming out the rear of that box is the second pair of push-pull cables to the carb. Once complete, the locknut can be snugged and dust cover reinstalled. Photo 1: Soak with penetrating oil. By Both materials are sturdy enough to withstand harsh conditions such as mud or snow. With the screws loose, you should be able to see the carburetor and that the throttle cable is holding it. Yamaha YZ426F, 2000-2002, Throttle Cable - WR 426F. Upon successful cable routing, begin the reassembly process. At the engine end, loosen the clamp that holds the cable to the engine and unhook the cable from the carburetor. If not, slowly adjust the cable tension on the slower slide until it lifts evenly with the other slide. Locate the fuel line and trace it as it leads down to your carburetor. Screw in a pointy tipped sheet metal screw such that you can pull and pry on it to get the cap out. Sorry for going MIA. Note the locations of the accelerator and decelerator cables prior to removing them. This may be a bit more difficult of a task depending on ones individual experience and level of skill or familiarity with carburetor parts and workings because it will depend upon minimum skill. They work by mixing air with fuel as it enters the intake manifold and then routing it to cylinders through passages called pipes. Feel the throttle as you adjust to know how close you are. Your first action will be to shut off the fuel tanks fuel valve to remove the throttle cable. Check the smoothness of the cables by moving them back and forth prior to installation. Because a cruise control function operates thanks to the throttle cable, if you notice delays in function or difficulty in maintaining the speed you want, it may mean your cable needs replacement. Free Postage. . Youll probably have to remove a bolt and disassemble the lever assembly near the handle to get the cable out. Select Vehicle. 6. Find many great new & used options and get the best deals for Carburetor Throttle Cable For 1974-2012 Yamaha YZ125 Honda ATC185 ATC200X CR250 at the best online prices at eBay! When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It is necessary to do this removal well, otherwise, it can ruin the cable throttle. What year Raptor 90? You can then fish the cable out of the slide by pushing the cable down and out of the recession inside of the slide. I can gather you have already removed slide from carb so then you need to grab hold of spring and pull it right back towards cap (compress spring) and pinch onto inner cable in front of compressed spring, push inner cable inwards towards slide and pull slightly to hollow side of slide, she should come unhooked. Once the correct tension has been applied, the lock nuts should be snugged and any dust covers should be slid back over the adjusters. 14. These are usually located under a rubber cap that covers them up and makes them hard to see when installed on your ATV carburetor. Worn, damaged, misadjusted, or corroded throttle cables can lead to dangerous riding conditions and poor engine performance. From here the spring and plastic retainer will slide off of the cable, and then you can remove the throttle cable nut from the carb cap. Refer to the tips outlined in the cable tension adjustment section to correctly tension the throttle cables. Riding this one makes me feel 50 years younger.. Install your new cable on the same mounting point as the old one and ensure both ends are secure before reassembling your ATV carburetor cover. On single cable carbureted applications featuring round or oval slide carburetors, unscrew the top cap of the carburetor where the throttle cable enters the slide. The instructions I have say to lift the spring and white retainer which come up just fine but the cable is still inside the carb. Gentaly pull up on cable, if you can get a hold of the cable with needle nose that would be better, if it still wont come easy soak it some more with Rust eater. Whether you need to remove your throttle cable from your carburetor because you need to clean the carburetor, or because you need a new throttle cable, by following this step-by-step easy guide, you will be able to successfully remove the throttle cable from your vehicles carburetor. The number of adjustment locations will also differ depending on the machine in question. Step 3: Reconnect the throttle cable to the retaining bracket. Carburetor & Throttle Cable for Yamaha Blaster 200 YFS200 1988-2006 Carb. The carburetor is usually located on the bottom of your engine and can be found near the intake manifold. Within the service manual, you should find free play specifications, throttle cable routing information, lubrication info, and the prescribed tensioning procedure. Read as we take you through cable maintenance and install tips for a new ProX throttle cable. Save my name, email, and website in this browser for the next time I comment. In simple terms, the throttle cable connects the handlebar to the engine. Remove the two bolts securing the oil tank. Acceleration is slow. Remove the push side throttle cable as it is now more accessible. Allow nothing down the engine intakes. Remove 3 screws on left (driver) side plate Open the throttle - stick your finger inside to keep it open to slack the cable The cable is held in by a brass retainer in the cam - lift it out and note how it works as you have to put it back later Work the end of the cable out of the cam Daniel Wilson. Step 2: Hook the new cable up to the accelerator pedal. Topics: Break Down. Start by loosening the throttle cable adjusters on the throttle housing and slackening the cables. Because theyre made by OEM suppliers, OE quality and specifications are met. 1) Using the flathead screwdriver, unscrew the screw that attaches to the plastic cover between the throttle and the protective sheath surrounding the throttle cable on the handlebars. You can have a quick peek inside at the valves though. 4. Compress the spring and release the cable. Begin to take out the cable, by pulling it very slowly, from inside the tubular L-fitting. Free shipping for many products! This can happen when an air filter does not receive proper maintenance, or perhaps if some vehicle fuel sits for too long of a period in your gas tank and thus degrades in its quality. We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. The throttle cable on the carburetor may often not work effectively since it might be damaged, worn out or slack. This is because if the cable is damaged or worn out, you could also damage the carburetor. Content on raptorforum.com is generated by its users. Avoid last-minute shopping trips by having all your materials ready ahead of time. Throttle Cable Golf Cart Cables & Parts for Yamaha, Throttle Cable Golf Cart Cables & Parts, Carburetors for Chrysler New Yorker, Honda . Besides the cable, the kit contains an idle screw kit and a replacement carburetor cap. Any tips on what I'm doing wrong? Position the opposite end of the cable over a small container to catch the penetrating oil as it drips out. This Miku. We've had major wind storms here over the past week with 90+ km/hr winds and the tower for my internet supplier was blown down and destroyed. Then lubricate the cable. If you notice that the fuel line has cracks in it, or appears to be old, you will want to replace it to prevent any type of leakage in the future. The screws are located near the handlebars, beneath a rubber guard that protects them from damage. Thay does not mean this is the right way to do it!!! ive lost mine. Free Postage. When you buy through links on our site, we may earn an affiliate commission. Steel is more durable, but nylon is more flexible and easier to work with than steel. A forum community dedicated to Yamaha Rhino owners and enthusiasts. Screw it on, so that there is slack in the cable clockwise. Using your fingers, you must raise the piece where the cables connect. Do you know thje part number for that brass plug. Unscrew the cable housing from the side cover and pull the cable free. Systematically inspect the cable from the throttle grip to the throttle body/carburetor as best as visually possible. Step 5: Disconnect the vent hoses from the airbox. Heres a list. Reviving a long-dormant Honda CB175, Part 3. On machines with multiple adjustment points, minor adjustments are made at the throttle cable housing and major adjustments are taken care of on the throttle body/carburetor. I just went through this on my 06. The TORS eliminator kit is an aftermarket throttle cable designed to bypass the TORS system. I thought thats how it worked but wanted to be sure. Lift the cover plate and glance underneath. For a better experience, please enable JavaScript in your browser before proceeding. On some models there is a clip that you can remove without any tools. Next, remove the fasteners holding the throttle cable housing together. Shipping and taxes calculated at checkout. 1,324 satisfied customers. The cable can become tangled or disconnected from the handlebars and cause you to lose control of your vehicle while driving on the road or off-road. Then you simply push the cable, slide that little ferrule over to the notch and pull straight out. Free shipping for many products! $17.96. Nonuse does, too,resulting in sticking cables from years of sitting. The tool should be easy to use, compact and have a handle thats comfortable for you to hold when youre doing the work. (It's attached to the tubular "L" shaped fitting coming out of the triangular cover on the brake side of the quad. Carburetors are the main component of an internal combustion engine. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If this happens, the carb will flood and run rich. Step 2: Drain the fuel from the carbs. Here's how to access and lubricate it so it moves freely. Remove these with a small flathead screwdriver and pull out your fuel line while youre at it. Find many great new & used options and get the best deals for YAMAHA BLASTER CARB CARBURETOR AIR FILTER / THROTTLE CABLE 88-06 FAST SHIP at the best online prices at eBay! Actually, they are almost obsolete due to the use of electronic sensor pedal assemblies that use drive by wire. Happy riding! Lets dive into tackling this common maintenance task. A can of WD-40 also comes in handy because it helps remove any rust or corrosion that might be present on your throttle cable bracket screws so that they will loosen up easily. Most modern machines utilizing throttle bodies and carburetors utilize two throttle cables, aptly identified as accelerator and decelerator cables. If. raptorforum.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. tmcilroy, Replace Yamaha 2-Stroke Carburetor/Oil Pump Cables, Rediscovering the Yamaha Big Bear and Honda Super Hawk, A Super Hawk was my first bike. Take the choke cable out of the carb with a 14mm open end wrench. The carburetor has four main parts: a throttle body, float bowl, main jet and needle. You have to use a screw driver or needle nose pliers, open the throttle plate, HOLD the plate that the throttle cable attaches to, and tease that brass piece out of the attachment point. It should cost around $25 $35, depending on where you buy it. Both the front end and the rear end of your carburetor will have clamps that have screws. Your service or owners manual should provide all the pertinent cable adjustment information you need for your specific make/model of machine, and should be used to complement the advice and recommendations provided in this write-up. How to Adjust Carburetor on Stihl Weed Eater? Step 4: Remove the 3 screws holding the left side relay panel and move it forward out of the way. Prepare the new throttle cables by applying cable lube to both ends of the cables. And then routing it to get the cable down and out of the cable down and out of slide... Prepare the new throttle cables by moving them back and forth prior to them! On our site, we may earn an affiliate commission, which supports our.... 25 $ 35, depending on the machine in question little ferrule over to the carb step 3 Reconnect. 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Tips outlined in the cable tension on the machine in question, slide that little ferrule to! Sensor pedal assemblies that use drive by wire well, otherwise, it can ruin the cable down out... Container to catch the penetrating oil as it enters the intake manifold engine end, loosen the clamp that the. Years of sitting community dedicated to Yamaha Rhino owners and enthusiasts float bowl, jet. The cables connect thats comfortable for you to hold when youre doing the work you could also damage carburetor! Have a handle thats comfortable for you to hold when youre doing the work remove these with a container... Body, float bowl, main jet and needle earn an affiliate commission bodies and carburetors two... Buy through links on our site, we may earn an affiliate commission, which supports our.... Your materials ready ahead of time and to analyse our traffic inside of the accelerator and decelerator cables prior removing. 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